Intelligent manufacturing center

Lean production improves product quality and production efficiency

MES system

System brief
 
ACT MES manufacturing execution system is invested by the company with a large amount of funds, and the developers are engaged in independent research and development in the production process.
 
The system mainly realizes the collection, management and control of manufacturing process information. Through data docking with ERP system and intelligent equipment, the system improves the management of ERP paper document flow from the previous production site to information management, making the production process real-time, transparent and improving the overall management efficiency.
 
It is the integration of the comprehensive management of the production site, replacing the original equipment management, quality management, production scheduling, data collection, efficiency management and other relatively unique software systems with the idea of integration, which plays a connecting role in the company's information architecture.

 

质量保障体系

 

2、 Main function modules
 
Basic data: the basic data of ERP and other business systems (such as material and product information, BOM, supplier, customer and other basic information) are stored synchronously and used as the data application basis of other subsystems. After years of application precipitation, the basic data of Kingdee ERP and human resource management system are automatically and synchronously managed.
 
 
Order management: synchronously store the business driving sources (sales order, purchase order and subcontracting order) of Kingdee K3 business system, and exist as the application business sources of other subsystems. Meanwhile, in view of the shortcomings of ERP and other business systems, the MES management system of ankexun has specially designed and optimized some specific business modes and processing methods to meet different requirements Customer management needs in various order processing.
 
 
Production scheduling: as the defect of improving and upgrading ERP business system, the advanced scheduling function arises at the historic moment, which supports the automatic scheduling of enterprises according to multiple dimensions such as products, equipment, capacity, etc., and presents the scheduling results intuitively through graphic mode, and supports the dynamic adjustment of scheduling results, real-time abnormal feedback and visual analysis of the impact of expected events.
 
 
Production execution: as the main component of production execution process control, it supports the maintenance of production work order (manufacturing order), material use and process, as well as the management of detailed disassembly (process card management mode) of production work order (manufacturing order), as well as the application of multiple production modes such as line withdrawal, double line, material appropriation, modification and heavy industry. It also provides a series of detailed parameter management to strengthen the traditional ERP industry Information recording and management functions in the production process that cannot be provided by the business system. At the same time, the MES management system provides the whole process control for manufacturing trial production proofing.
 
 
Quality control: realize quality statistical analysis automation through daily process records of IQC, IPQC and FQC level QA, realize automatic acquisition and real-time monitoring of quality inspection data on production site through integration with production execution subsystem and equipment subsystem, and support real-time alarm (e-mail, SMS, etc.) of various communication modes.
 
 
Equipment management: it supports the resume management of the whole life cycle of the equipment, as well as the records of the whole process of equipment maintenance and repair, and provides the comprehensive integration of the equipment capacity information and the production scheduling subsystem. Through years of application development and precipitation, the MES management system can support COM port, TCP / IP and other modes of real-time data collection of equipment operation.
 
 
Mold management: support the whole life cycle resume management of tooling, and complete the comprehensive integration of mold capacity information and production scheduling subsystem. Different matching schemes are adopted to realize intelligent storage, production process control, quality traceability, quality monitoring and other application modes.

 

3、 Core value

 
Core value 1: directly improve manufacturing execution (delivery capacity)
 
Core value 2: make the production and logistics links transparent, transparent and more transparent
 
Core value 3: trace back to the source as much as possible to meet the compliance requirements
 
Core value 4: timely, punctual and real-time grasp of change, on demand

质量保障体系

 

4、 Core functions
 
■ modeling
 
■ workshop information coordination
 
■ scheduling
 
■ lot tracking
 
■ process flow control
 
■ quality management - Statistical Process Control (QA & SPC)
 
■ equipment integration management (OEE)
 
■ ERP Integration
 
■ data analysis Publishing
 
■ manage the dashboard

质量保障体系

Traceability, tracking and control capability

质量保障体系